Umatshini Wokugquma Umgubo We-Weld: "Umlindi Ongabonakaliyo" Ochasene Nokugqwala Kweenkonkxa
Umatshini wokugquma umgubo we-CTPC series weld yisixhobo sokugquma esenziwe nge-electrostatic esasungulwa yiChengdu Changtai Intelligent Equipment Co., Ltd., esifanelekileyo kumashishini okwenza ukutya okusemathinini kunye neetini zoshishino. Njengoko isebenzisa iteknoloji yokufunxa umbane we-electrostatic ene-voltage ephezulu, inezibonelelo ezifana nokugquma okufanayo, ukusebenza lula, kunye nokurisayikilisha umgubo ngokuzenzekelayo. Ngokusebenzisa ukuseta iiparameter ngokuchanekileyo, ukufakwa kunye nokusebenza okumiselweyo, ukugcinwa rhoqo kwemihla ngemihla, kunye nokusombulula iingxaki ezijolise kuko, inokufikelela ekukhuseleni umhlwa kunye nokugqwala kwicala langaphakathi lee-welds zomzimba wetini.
I. Ukubekwa kwezixhobo kunye neenzuzo eziphambili
Umatshini wokugquma umgubo we-CTPC series weld yimveliso ephambili yeChengdu Changtai Intelligent Equipment Co., Ltd. Yenzelwe ngokukodwa amashishini okutya okusemathinini kunye nokwenza iitini zoshishino, igxile ekuthinteleni umhlwa kunye nokukhusela ukugqwala kwizinto ezingaphakathi kwe-welding seams yemizimba yeetini, ilungelelanisa nokhuseleko lwangaphakathi lwe-coating yemizimba yeetini egqunywe ziinkcukacha ezahlukeneyo zoomatshini bokugquma abangasemva. Xa kuthelekiswa nendlela yendabuko yokuchukumisa iglu, lo matshini usebenzisa itekhnoloji ye-electrostatic adsorption ene-voltage ephezulu, enezinto eziluncedo ezifana ne-uniform coating ngaphandle kwee-pores ezintle, indawo yokusebenza engenavumba, kunye nokusebenza okulula. Ngaphezu koko, umgubo ungaphinda usetyenziswe ngokuzenzekelayo—ukuba umgubo unombala ofanayo, akukho mfuneko yokukhupha umgubo oseleyo kwibhakethi ukuba uphinda usetyenziswe kwiintsuku ezisixhenxe, nto leyo enciphisa kakhulu inkunkuma kunye nongcoliseko.
II. Umgaqo-siseko wokusebenza, ulwakhiwo oluphambili kunye nenkqubo epheleleyo
(I) Umgaqo Wokusebenza
Umxube wepowder ye-resin otshizwa yi-ejector utshajwa emva kokudlula kwintsimi ye-electrostatic ene-voltage ephezulu eyenziwe yinaliti yokukhupha i-voltage ephezulu. Ifunxwa kwicala elingaphakathi le-weld yomzimba we-can kwicala lokuhamba kwegesi, ukuze umgubo unamathele ngokuqinileyo emzimbeni we-can. Emva koko, ngokufudumeza nge-dryer exhasayo, umgubo uyanyibilika kwaye ube yiplastiki, ekugqibeleni wenze ifilimu ekhuselayo kwi-weld.
(II) Ulwakhiwo oluPhambili
Ezi zixhobo zenziwe ngezinto ezibalulekileyo ezifana nesixhobo sokwahlula umgubo wesikrini esingcangcazelayo, ibhakethi yokugcina umgubo, ibhakethi yokubonelela ngomgubo, isihluzi sokubuyisela, i-ejector, ingalo yomgubo, kunye ne-recovery hood. Ingalo yomgubo inokuyilungisa ngokulula indawo yayo ethe tye nethe nkqo ukuqinisekisa ukutshiza ngomgubo ngokuchanekileyo; i-recovery hood yahlulwe yaba ziintlobo ezinkulu nezincinci—i-hood enkulu ikude nge-10-15mm ukusuka emzimbeni we-can, kwaye i-hood encinci ixhotyiswe ngebrashi yokubuyisela umgubo ogqithisileyo; ibhokisi yokubuyisela nokususa isinyithi ine-magnet bar eqinileyo eyakhelwe ngaphakathi, enokufunxa ukungcola kwesinyithi kwi-powder ukuqinisekisa ubumsulwa be-coating.
(III) Inkqubo Yokusebenza
- 1. Inqanaba Lokunikezelwa Komgubo: Umgubo omtsha ungena kwiscreen sokungcangcazela ngevalvu yokufunxa umgubo kunye nevalvu ye-pipe clamp, uhluze ukungcola, uze uwele kwibhakethi yokugcina umgubo. Umoya oshushu oveliswa yifeni ekhupha ulwelo wenza ulwelo ulwelo, uze emva koko ungene kwibhakethi yokubonelela ngomgubo ngokulawula ibhalansi yoxinzelelo lomoya.
- 2. Inqanaba lokutshiza ngomgubo: I-ejector ivelisa i-vacuum ukuze ifunxe umgubo kwibhakethi yokuhambisa umgubo, iyixube nomoya ocinezelweyo ukwenza umxube we-powder-gas, ize iyithumele kumngxuma wokutshiza ngomgubo ngengalo yomgubo. Kwangaxeshanye, ijenereyitha ye-electrostatic ene-voltage ephezulu iyayitshaja umgubo.
- 3. Inqanaba lokufunxa: Umgubo otshajiweyo ufunxwa ngokuchanekileyo kwicala elingaphakathi le-weld yomzimba wetini phantsi kwesenzo sombane ongashukumiyo, kwaye ii-hood zokubuyisela ezinkulu nezincinci zibuyisela umgubo ogqithisileyo osasazekileyo ngaxeshanye.
- 4. Inqanaba lokuBuyisa nokuSasazwa kweMitha: Umgubo ofunyenweyo ususa ukungcola kwesinyithi ngebhokisi yokususa isinyithi uze uphinde ungene kwibhakethi yokugcina umgubo ukuze usetyenziswe kwakhona.
- 5. Inqanaba lokunyanga: Umzimba wekonkxa etshiziweyo ungena kwisixhobo sokomisa, kwaye umgubo uyanyibilika kwaye wenze iplastiki ngokufudumeza ukuze wenze uqweqwe olukhuselayo.
III. Iiparameters eziphambili kunye neemfuno zokufakela
Iiparamitha zokusebenza kwezixhobo kufuneka zihambelane ngokuchanekileyo: umbane yinkqubo ye-380V enezintambo ezine ezinezigaba ezintathu, exhotyiswe ngeentambo zamandla ze-4mm²; uxinzelelo lomoya oluxinzelelweyo kufuneka lufikelele kwi-0.6MPa, kunye nokusetyenziswa kwe-100-200L/min, kwaye umthombo womoya kufuneka upholiswe ngumatshini wokomisa okhethekileyo ofrijiweyo ngaphambi kokuba ungene kumatshini. Ngexesha lokufakelwa, kufuneka kugxininiswe ekufakeni isiseko: thatha iintonga ezintathu zobhedu ezibomvu ezinobubanzi be-15-20mm kunye nobude be-180cm, udibanise i-nut okanye wenze intonga yesikrufu ye-M12 kwelinye icala, kwaye ulole elinye icala. Ziqhube ngokuthe nkqo kumhlaba omanzi kwindawo engama-200cm, uze uzidibanise kwaye uzibophe iintonga ezintathu zobhedu ngeentambo zobhedu ezicocekileyo ze-60mm², uze uzidibanise kumatshini ngeentambo zobhedu ezicocekileyo ze-10mm². Ukuze uqhagamshele umbhobho, kucetyiswa ukusebenzisa umbhobho we-PVC onobubanzi be-100mm ukuze ugcine izinto ukuqinisekisa umgca wemveliso ococekileyo.
IV. Iindlela zokusebenza kunye nezicwangciso zeeparamitha
Olu sebenziso lwahlulwe ngeendlela ezizenzekelayo nezisetyenziswa ngesandla, ezinokulawulwa ngokulula ngesikrini sokuchukumisa. Kwimo yokuzenzekelayo, amaxesha okulibaziseka angaphambili nangasemva okutshizwa ngomgubo (isiphelo sangaphambili 0.1-3s, isiphelo sangasemva 3-30s) kunye ne-high-voltage (38-65KV, ithatha ixabiso elikhulu xa umgubo umanzi) zinokumiselwa; kwimo yokuqhutywa ngesandla, ifeni yokubuyisela kufuneka ivulwe kuqala ngaphambi kokuba kwenziwe imisebenzi efana nokutshizwa ngomgubo kunye nokucoca. Uxinzelelo lomoya kunye nokuhamba kwawo kufuneka kulandele ngokungqongqo imigangatho: uxinzelelo lokutshizwa ngomgubo 0.18-0.2MPa, uxinzelelo lwe-atomization 0.16-0.18MPa, uxinzelelo lokubuya 0.3-0.4MPa, kunye nokuhamba okupheleleyo kokutshizwa ngomgubo + i-atomization + ukumelana nokuhamba kwamanzi kwangaphandle kufuneka kube ngaphantsi kwe-18L/min.
V. Ukusombulula iingxaki kunye nokuhlolwa koMgangatho
Iimpazamo eziqhelekileyo zingasonjululwa ngendlela ejolise kuyo: ubukhulu bomgubo obungalinganiyo bunokulungiswa ngokutshintsha ukuphakama kwe-hood enkulu yokubuyisela okanye ivalvu yebhola yokulinganisela yebhakethi yokuhambisa umgubo; ukuwa komgubo kusenokubangelwa kukungabikho kombane ophezulu okanye umgubo omanzi, ngoko ke kuyimfuneko ukwandisa umbane okanye ukomisa umgubo; ukunamathela okungalunganga kombala kufuna ukujonga ubushushu bokomisa.
Ukuhlolwa komgangatho kwahlulwe ngamanyathelo amabini: ngaphambi kokubhaka, umgubo otshizwe emzimbeni wetoti kufuneka uhlolwe ngokubonakalayo emva kokuwukhupha, kwaye kufuneka ube nobukhulu obufanayo, ngaphambili nangasemva, ekhohlo nasekunene, kwaye akufuneki uwe xa ushukunyiswa ngesandla kancinci; emva kokubhaka nokuphola, sika imilo engu-X kuma-90 degrees kumacandelo (ngaphambili, embindini, ngasemva) womzimba wetoti ngeblade, thatha ikona ebukhali, kwaye ukukrazulwa akufuneki kudlule kwi-10mm ukuze kuqhekeke—ukudlula kwi-12mm yimveliso enesiphene. Ukongeza, sika umcu womzimba wetoti nge-coating ecaleni kwe-weld, uze usike ngokuthe tye uye kwi-coating, usonge de intsimbi iqhekeke, i-coating akufuneki iqhekeke, kwaye utsale yonke i-coating kancinci kuma-60 degrees—ukuqhekeka ngaphakathi kwe-12mm kulungile, kwaye okubi akufanele kudlule kwi-20mm.
VI. Iinkcukacha zoLondolozo lwemihla ngemihla kunye nokusetyenziswa
Ukugcinwa kwemihla ngemihla kufuneka kwenziwe rhoqo: kucoca i-powder-gas separation element, i-fluidizing fan filter element, i-gas balance breathable plate, kunye ne-iron recovery and removal box veki nganye; jonga ukuthembeka kwe-ground wire nyanga zonke. Ngexesha lokusetyenziswa, qaphela ukuba i-powder spray groove yenziwe ngezinto ezingezizo zesinyithi, kwaye izikrufu kufuneka ziqiniswe kancinci ukuze kuthintelwe umonakalo; hlamba i-powder eseleyo kwibhakethi ngaphambi kokutshintsha i-powder okanye ukuvala ixesha elide, kwaye utshixe ucango lokuvala xa uvala ukuthintela ukuvuza kwe-powder, ukuqinisekisa ukusebenza okuzinzileyo kwexesha elide kwezixhobo kunye nokwakha umgca oqinileyo wokuzikhusela ukhuseleko lokupakishwa kokutya.
Ixesha leposi: Jan-16-2026